Engineering toolbox

Engineering calculators for gears, threads and dimensions

This engineering toolbox supports practical checks and conversions for gears, threads and dimensional units. It is built for workshops, designers, repair projects and 3D printing workflows: calculate module, pitch diameter, center distance, TPI, tap drill diameter and inch-to-millimetre values directly in the browser without installing software. Each calculator keeps units, formulas, examples and assumptions visible, so the result is easy to verify. The values can be used as preparation for configurable products and replacement parts; when a configurator cannot be prefilled safely, the calculated parameters remain clear and copyable.

Gears

Gear module calculator

Determine spur gear module from pitch or outside diameter and tooth count. Useful when measuring unknown gears before modelling or configuring a replacement.

Inputs
Pitch diameter, Number of teeth
Result
m = d / z
Formula: m = d / zwith worked example Open calculator

Pitch diameter calculator

Calculate pitch diameter from module and tooth count, with outside diameter, circular pitch and an optional 20° pressure-angle base circle.

Inputs
Module, Number of teeth
Result
d = m × z
Formula: d = m × zwith worked example Open calculator

Gear teeth calculator

Find the theoretical tooth count from module and pitch diameter, then compare the nearest whole-tooth alternatives and their dimensional error.

Inputs
Pitch diameter, Module
Result
z = d / m
Formula: z = d / mwith worked example Open calculator

Gear outside diameter calculator

Calculate outside diameter for a standard spur gear with no profile shift, plus pitch diameter, addendum and circular pitch.

Inputs
Module, Number of teeth
Result
da = m × (z + 2)
Formula: da = m × (z + 2)with worked example Open calculator

Gear center distance calculator

Calculate center distance, both pitch diameters and ratio for two external spur gears of the same module, optionally with input speed.

Inputs
Module, Driver teeth, Driven teeth
Result
a = m × (z1 + z2) / 2
Formula: a = m × (z1 + z2) / 2with worked example Open calculator

Gear ratio calculator

Calculate gear ratio, output speed, theoretical loss-free output torque and rotation direction for a simple gear pair.

Inputs
Driver teeth, Driven teeth
Result
i = z2 / z1
Formula: i = z2 / z1with worked example Open calculator

Threads

Thread pitch and TPI calculator

Convert TPI to metric thread pitch or pitch to TPI, including thread counts over 10 mm and one inch.

Inputs
TPI
Result
pitch_mm = 25.4 / TPI; TPI = 25.4 / pitch_mm
Formula: pitch_mm = 25.4 / TPI; TPI = 25.4 / pitch_mmwith worked example Open calculator

Millimetre to inch thread calculator

Convert metric thread diameter and pitch to decimal inch, fractional inch and TPI; similar Unified sizes are only geometric references.

Inputs
Nominal diameter, Thread pitch
Result
inch = mm / 25.4
Formula: inch = mm / 25.4with worked example Open calculator

Inch to millimetre thread calculator

Convert inch nominal diameter and TPI to millimetres and metric pitch, then compare nearby metric sizes without claiming compatibility.

Inputs
Inches, TPI
Result
mm = inch × 25.4
Formula: mm = inch × 25.4with worked example Open calculator

Metric tap drill diameter calculator

Estimate metric tap drill diameter from a standard selection or custom diameter and pitch; table values appear only when maintained.

Inputs
Nominal diameter, Thread pitch
Result
tap drill ≈ nominal diameter − pitch
Formula: tap drill ≈ nominal diameter − pitchwith worked example Open calculator

Metric to UNC/UNF thread comparison

Compare metric threads with nearby UNC and UNF sizes by diameter and pitch. The table shows deviations, not interchangeability.

Inputs
Nominal diameter, Thread pitch
Result
geometric comparison by diameter and pitch
Formula: geometric comparison by diameter and pitchwith worked example Open calculator

Internal and external thread dimensions calculator

Calculate simplified basic dimensions for internal and external threads. Results are approximations and do not replace tolerance tables.

Inputs
Nominal diameter, Thread pitch
Result
minor diameter approximation ≈ nominal diameter − pitch
Formula: minor diameter approximation ≈ nominal diameter − pitchwith worked example Open calculator

Units and conversions

Millimetre to inch calculator

Convert millimetres to decimal inches and selectable fractional inches, including rounding error and a practical reference table.

Inputs
Millimetres
Result
inch = mm / 25.4
Formula: inch = mm / 25.4with worked example Open calculator

Inch to millimetre calculator

Convert decimal, fractional or mixed inch values safely to millimetres and centimetres with a clear calculation line.

Inputs
Inches
Result
mm = inch × 25.4
Formula: mm = inch × 25.4with worked example Open calculator

What can the calculators be used for?

  • unbekannte Zahnräder vermessen
  • Ersatzteile vorbereiten
  • Achsabstände kontrollieren
  • Gewindesteigungen und TPI vergleichen
  • metrische und zöllige Maße vergleichen
  • Parameter für ein eigenes 3D-Modell vorbereiten

Related products

Engineering toolbox FAQ

Do two gears need the same module?

Yes, meshing spur gears normally require the same module.

Can I manufacture directly from this result?

Use the value as a calculation and configuration aid. Loaded or standards-critical parts need engineering review.

Are metric and UNC/UNF threads interchangeable?

No. Similar diameters do not mean profile, pitch and tolerance are compatible.

Can I manufacture directly from this result?

Use the value as a calculation and configuration aid. Loaded or standards-critical parts need engineering review.

Engineering calculators for gears, threads and dimensions?

Professional online calculators for gear geometry, thread dimensions, TPI, tap drills, millimetres and inches with formulas, assumptions and product CTAs.